QA/QC Engineering (Mechanical)

QA/QC course helps to achieve knowledge of quality assurance and control processes in Oil &Gas Industry This training course provides in-depth knowledge required for welding, NDT, coating, painting and piping, pipeline, tanks, pressure vessel, structural inspection professionals including Technicians, Inspectors and Engineers.

Fresh as well as experienced, Mechanical, Production, Metallurgical & chemical engineers, Science graduates seeking complete understanding and knowledge of process piping, welding & metallurgy fundamentals & NDT. It is valuable especially for fresh engineers seeking immediate positions as Q/C & Piping Engineer in Petrochemical, Engineering, Oil & Gas industries with knowledge of international codes.

This course also prepares those engineers looking forward to acquire American Welding Society (AWS-CWI) Qualification or CSWIP Welding Inspector qualification. An effort has been made to provide maximum information about the common national & international Piping Construction Codes, Piping Inspection codes, piping design, Piping repairs & alterations.

The scope of NDT includes introduction to ASME Sec V and covers the most applicable NDT methods such as Ultrasonics, Radiography, Magnetic, Penetrant, Visual & Eddy current Testing with practical demonstration on various samples. The important aspect of this foundation course is to provide good deal of understanding on Heat treatments, Metallurgical evaluation, Damage mechanisms and proper selection of alloys to mitigate the problems.

On Quality control front emphasis, has been made on Statistical Quality control, Quality of design, Quality of conformance & control charts used to diagnose out of control process.p>

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  1. Course syllabus

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Course syllabus

Module 1 – Roles & responsibilities of Piping and Mechanical QA/ QC Engineer

Module 2 - Introduction to the Company QMS ISO 9000 and ISO 14000 standards

Module 3 - International Material codes and standards – ASME, API Etc.

Module 4 - Concept of Piping and Mechanical design (ASME B31.1/B31.3)

Module 5 - Classification of pipes and Mechanical Equipments

Module 6 - Pipes and Mechanical Equipments materials/specifications

Module 7 - Process Flow Diagram PFD , Piping and Instrument Diagram P & ID , Isometric Drawings

Module 8 - Types of Equipment, Piping and Fitting, Valves and Flanges

Module 9 - Preparation of welding procedures specification (WPS)-ASME IX/API 1104

Module 10 - Procedure qualification records (PQR)

Module 11 – Welder’s performance qualification records (WPQ)

Module 12 – Project Quality plan

Module 13 – Inspect as per inspection test plan (ITP’s ) and Preparation

Module 14 - Specific quality procedures and Preparation

Module 15 – Quality Control QC Job Brief on Receiving, In-process, Final Inspection

Module 16 - Implementation and Monitoring QA/QC system

Module 17 - Fabrication / erection of piping and Mechanical Equipments

Module 18 - Stage wise inspection at fabrication shop, projects

Module 19 - NDT methods

Module 20 - Heat treatment of piping

Module 21 - Calibration of Monitoring & Measuring Equipment/instruments

Module 22 – Traceability, Punch list

Module 23 - Preparation of hydro test package

Module 24 - Final Acceptance Inspection Report, Non Conformance Report, QA/QC dossier / documentation for piping

Module 25 – Project Documents Submission

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