QA/QC course helps to achieve knowledge of quality assurance and control processes in Oil &Gas Industry This training course provides in-depth knowledge required for welding, NDT, coating, painting and piping, pipeline, tanks, pressure vessel, structural inspection professionals including Technicians, Inspectors and Engineers.
Fresh as well as experienced, Mechanical, Production, Metallurgical & chemical engineers, Science graduates seeking complete understanding and knowledge of process piping, welding & metallurgy fundamentals & NDT. It is valuable especially for fresh engineers seeking immediate positions as Q/C & Piping Engineer in Petrochemical, Engineering, Oil & Gas industries with knowledge of international codes.
This course also prepares those engineers looking forward to acquire American Welding Society (AWS-CWI) Qualification or CSWIP Welding Inspector qualification. An effort has been made to provide maximum information about the common national & international Piping Construction Codes, Piping Inspection codes, piping design, Piping repairs & alterations.
The scope of NDT includes introduction to ASME Sec V and covers the most applicable NDT methods such as Ultrasonics, Radiography, Magnetic, Penetrant, Visual & Eddy current Testing with practical demonstration on various samples. The important aspect of this foundation course is to provide good deal of understanding on Heat treatments, Metallurgical evaluation, Damage mechanisms and proper selection of alloys to mitigate the problems.
On Quality control front emphasis, has been made on Statistical Quality control, Quality of design, Quality of conformance & control charts used to diagnose out of control process.p>
Module 1 – Roles & responsibilities of Piping and Mechanical QA/ QC Engineer
Module 2 - Introduction to the Company QMS ISO 9000 and ISO 14000 standards
Module 3 - International Material codes and standards – ASME, API Etc.
Module 4 - Concept of Piping and Mechanical design (ASME B31.1/B31.3)
Module 5 - Classification of pipes and Mechanical Equipments
Module 6 - Pipes and Mechanical Equipments materials/specifications
Module 7 - Process Flow Diagram PFD , Piping and Instrument Diagram P & ID , Isometric Drawings
Module 8 - Types of Equipment, Piping and Fitting, Valves and Flanges
Module 9 - Preparation of welding procedures specification (WPS)-ASME IX/API 1104
Module 10 - Procedure qualification records (PQR)
Module 11 – Welder’s performance qualification records (WPQ)
Module 12 – Project Quality plan
Module 13 – Inspect as per inspection test plan (ITP’s ) and Preparation
Module 14 - Specific quality procedures and Preparation
Module 15 – Quality Control QC Job Brief on Receiving, In-process, Final Inspection
Module 16 - Implementation and Monitoring QA/QC system
Module 17 - Fabrication / erection of piping and Mechanical Equipments
Module 18 - Stage wise inspection at fabrication shop, projects
Module 19 - NDT methods
Module 20 - Heat treatment of piping
Module 21 - Calibration of Monitoring & Measuring Equipment/instruments
Module 22 – Traceability, Punch list
Module 23 - Preparation of hydro test package
Module 24 - Final Acceptance Inspection Report, Non Conformance Report, QA/QC dossier / documentation for piping
Module 25 – Project Documents Submission
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