Welding

Welding is a modern manufacturing process that joins two or more materials. Just joining the two members is not enough to with stand the loads for longer duration. Hence it is essential to prove that a welding procedure meets the specific quality standards set forth and also to ensure the welder is capable of producing consistently good quality, defect fee welds.

A welding procedure is a systematic method that is used to repeatedly produce sound quality weld joints. Various national and international fabrication codes, standards and specifications are currently being followed to prepare welding procedure specifications (WPS) to qualify the fabrications welding procedures.

Our team on Welder Qualification tests, Welding Inspection and welding consulting services comprises of Welding experts with decades of welding related experience with leading welding and fabrication companies. Our welding inspectors are certified to American Welding Society AWS-Certified Welding Inspectors, CSWIP 3.1 and other internationally recognized personnel certifications.

We offer a vast assortment of consultation services pertaining to welding services, establishment of welding units, non-destructive analyses of welded object and many more. We with the team of experienced experts are able to able to guide our clients as per their application / industry need. We are assisting our clients as per the requirements right from the establishment of fabrication units to adaptation of new welding methods.

Our experience in this industry expands over fabrication, welding, inspection & NDT services. We ensure that the services are delivered in time, is reliable & cost effective consultation to clients from fabrication & manufacturing industries.

Quick Reach

  1. Welding Consultancy Services
  2. WPS (PQR/PQT) preparation
  3. Welder Qualification Tests
  4. Welder Training
  5. Welding Certifications

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Welding Consultancy Services

Welding Engineering and Consultancy include follows as:

  1. Preparation & approval of Welding Procedure Specification as per codes and standards
  2. Welding Procedure Witnessing
  3. Preparation and approval of Welder qualification Record
  4. Weld Stress Analysis
  5. Fatigue Testing of Welded Components
  6. Witness and arranging for Destructive Testing and Non Destructive Testing
  7. Root cause analysis for Welding problem and failure.
  8. Design, development, approval of WPS and PQR as per ASME Sec IX/AWS D1.1 and EN/ISO Standards.
  9. Witnessing, third party inspection of welder qualifications tests
  10. Analysis of Mechanical and metallurgical tests
  11. Solution provided on automation for welding and Cutting.
  12. Preparing WPS, PQR, PQT and WQT
  13. Facility for Training welders on various welding processes
  14. Study the industry existing welding processes or help to set up new welding processes and to make them as per international welding norm.

WPS (PQR/PQT) preparation

The welding procedure qualification record WPQR is a document that consists of record of test results on the welded coupon as per AWS/ASME/EN/ISO/IS standards.

PWPS: Preliminary Welding Procedure Specification (Before procedure approval).

WPS: Welding Procedure Specification (After procedure approval)

WPQR: Welding Procedure Qualification Record

WPQ: Welder Procedure Performance

Establishing right welding procedure involves:

  1. Planning the welding tasks effectively
  2. Collecting the data pertaining quality requirements
  3. Writing a preliminary welding procedure for use of for trial
  4. Making a test weld under the supervision of welding inspector
  5. Evaluating the welding performance and DT & NDT results
  6. To give maximum confidence that the welds mechanical and metallurgical properties meet the requirements of the applicable code/specification.
  7. Approving the procedure for welding
  8. Preparing the documentation as per specification or code
  9. Each welding procedure will show a range to which the procedure is approved (extent of approval)
  10. If a customer queries the approval, evidence can be supplied to prove its validity

Welder Qualification Tests

Welder Qualification Tests include as follow;

  1. Vast experience in establishing WPS and WQT to international standards or codes including qualifying as per industrial standards
  2. Facility to outsource necessary tests DT and NDT while establishing WPS
  3. Prepare and review of Test Results in Record time
  4. Economical and affordable Welder Qualification and certification services
  5. Ability to Hand hold clients to train as per specific test parameters and fine tune their welders to the requirement of their customers
  6. Facility for training welders to improve the skill sets
  7. Wide spectrum of welding expertise working with combination of materials for modern applications
  8. Consulting services to improve quality of welding on shop floors
  9. Welding Certifications

    Welding Certification: ISO3834-2 & EN 15085-2 & EN 1090 Certification:

    1. To coordinate with International certification authority (Intertek/TUV) and to prepare and review the all documentation needed to get ISO 3834-2 Certification for all ICF Vendors.
    2. Documents preparation for EN15085 - Railways requirements and coordination with International Certification authority ( Intertek/TUV)
    3. Assist the organization to get ISO 3834-2/ EN 15085-2 & EN 1090 Certifications
    4. To preparing and reviewing all welding quality documents needed for the audits.
    5. All co-ordination with international accreditation certification authority for initial and surveillance audit.
    6. ISO 14731 Responsible Welding Coordinator (RWC): Provide long terms association for implementation of ISO 3834-2 & EN 15085-2 & EN 1090 the industry, by monthly visit as per role and responsibility scope for RWC according to ISO 14731.
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Welder Training

  1. Training will be provided to the welders and welding operators on SMAW/MIG/ MAG /TIG / FCAW & SAW welding processes and different positions. Certifying the welders and welding operators as per international code and standard (AWS/ASME/EN/ISO)and approved WPQ/WOPQ
  2. Basic & Advance level Training provided to the welding supervisors or quality inspectors on welding processes, welding standards, welding metallurgy and NDT - RT/UT/PT/MT.
  3. We provided welding, metallurgy and welding inspection hand on training for welding engineers, supervisor, inspector, welders and welding operators - SMAW/MIG/MAG/TIG/ FCAW/SAW
  4. Exposures Various codes and standards such as AWS, ASM, EN, ISO and IS
  5. Basic and Advanced training for welding – Destructive and Non destructive testing - VT, PT, MT, UT & RT
  6. Exposures on Metallurgy; Various type of material and their properties on mild steels, Stainless Steels etc

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